ManOps™
The Platform That Replaces Fragmented PLM, ERP, MES, and QMS
ManOps unifies product lifecycle, manufacturing execution, enterprise quality, and operational control into a single governed platform. No more spreadsheet handoffs between Engineering, Quality, and Operations. One system. Complete traceability. Audit-ready by design.
What ManOps Solves
Most manufacturers operate with disconnected systems that create data silos, compliance gaps, and operational blind spots.
Fragmented Product Data
BOMs in one system, drawings in another, quality records in spreadsheets. No single source of truth.
Disconnected Quality Systems
Deviations tracked separately from production. CAPAs not linked to root cause. Audit prep is a scramble.
Weak GRM/GIM Discipline
Material transactions without proper controls. Quality holds not enforced. Inventory exposure unknown.
Manual Document Control
SOPs in shared drives. Version confusion. No approval workflows. Training not linked to procedures.
Poor Lifecycle Traceability
Cannot trace from customer complaint to production batch to supplier lot. Forward/backward trace takes days.
Complete Product Lifecycle Control
Every stage connected. Every change tracked. Every quality event linked to its source.
Core Capability Pillars
Seven integrated modules that replace standalone PLM, ERP, MES, and QMS systems
Product Lifecycle & Engineering (PLM)
Design control from concept to obsolescence
EBOM Management
Engineering bill of materials with full revision history and effectivity dates
MBOM & Variants
Manufacturing BOM transformation with plant-specific configurations
ECR/ECO Workflow
Engineering change requests and orders with impact analysis and approvals
Effectivity Control
Date, serial, and lot-based effectivity for phased rollouts
Document, Drawing & Knowledge Management
Controlled documents with approval workflows
Drawing Control
CAD drawings with revision control, redlining, and approval workflows
SOP Management
Standard operating procedures with periodic review and acknowledgment tracking
Manual & Work Instructions
Linked to operations with version-controlled updates
Approval Workflows
Multi-level approvals with e-signatures and audit trails
Manufacturing Process & Execution
Shop floor control with real-time visibility
Routing & Work Centers
Multi-level routings with operation sequences, setup times, and work center allocation
Job Order Management
Work order creation, release, and tracking with material allocation
Execution Tracking
Real-time labor, machine, and material consumption tracking per operation
Yield & Output
Production output recording with yield calculations and variance analysis
Quality & Compliance (Enterprise eQMS)
Closed-loop quality embedded in execution
Deviations & NCRs
Structured non-conformance capture with severity classification and investigation workflows
CAPA Management
Root cause analysis, corrective actions, and effectiveness verification
Audit Management
Internal/external audit scheduling, findings tracking, and evidence collection
Training & Competency
Role-based training requirements, completion tracking, and expiry alerts
Change Control
Quality change requests integrated with engineering changes
Supplier Quality
Supplier audits, scorecards, and incoming inspection workflows
Calibration Management
Equipment calibration scheduling with blocking on expiry
Risk Management
FMEA, risk registers, and control effectiveness tracking
Inventory, GRM & GIM
Strict material control with quality-hold enforcement
Quality-Hold Inventory
Material status control: on-hold, released, rejected, quarantine
Goods Receipt (GRM)
Receiving with inspection triggers, supplier lot linkage, and certificate capture
Goods Issue (GIM)
Controlled material issue to production with FIFO/FEFO enforcement
Lot & Serial Tracking
Complete traceability from receipt through consumption to finished goods
Online Rejection & Rework (OLR)
In-process quality control with rework routing
In-Process Rejection
Capture rejections at any operation with reason codes and disposition workflows
Rework Routing
Define rework operations with separate tracking and yield impact
Yield Tracking
First-pass yield, final yield, and rework efficiency metrics
Scrap Analysis
Scrap categorization, cost tracking, and trend analysis by cause
Service, Warranty & Customer Feedback
Close the loop from field to engineering
Serial & Asset Tracking
Track serialized products through installation, service, and end-of-life
Warranty Management
Warranty terms, claims processing, and coverage validation
Customer Complaints
Complaint intake linked to CAPA and product quality records
Field Feedback Loop
Route field issues back to engineering for product improvements
Document Approval Lifecycle
Every document version tracked. Every approval logged. Complete audit trail from creation to obsolescence.
Batch Genealogy with Quality Events
Complete Traceability: Click any batch → see all linked supplier lots, production records, quality events, deviations, and downstream shipments. Forward and backward trace in seconds.
Deep Analytics & Intelligence
Operational intelligence that transforms data into decisions. Not vanity metrics—actionable insights.
Product Genealogy Analytics
Trace any product back through its complete history: materials, operations, quality events, operators, equipment. Forward trace to customer shipments.
Quality Risk & Deviation Trends
Identify emerging quality patterns before they become systemic. Deviation heat maps by product, line, supplier, and time period.
Rework & Scrap Analytics
Understand where yield is lost. Cost of poor quality by operation, product family, and root cause. Pareto analysis for improvement targeting.
Inventory Exposure & Aging
Quality-hold inventory value. Aging analysis. Expiry risk. Material at risk from supplier quality issues or pending deviations.
Audit Readiness Dashboards
Real-time compliance posture: open deviations, overdue CAPAs, expired calibrations, training gaps. Know your risk before auditors do.
Engineering Change Analytics
ECO cycle time, bottlenecks in approval flow, change impact on production schedules, effectivity compliance tracking.
Sample Dashboard Views
Quality Risk Heatmap
Product × Line matrix with color-coded risk scores
CAPA Aging Funnel
Open → Investigation → Action → Verification pipeline
Yield Trend by Line
Daily FPY with control limits and target lines
Inventory Exposure
Material value by quality status with aging buckets
Why ManOps Is Different
PLM-Grade Control
Without Complexity
Full EBOM/MBOM, revision control, and change management—without the 18-month implementation of enterprise PLM.
Native eQMS
Not Bolt-On
Quality is woven into execution, not added as a separate system. Deviations auto-trigger from production events.
Execution-First
Design
Built for shop floor reality. Mobile-ready. Works online and offline. No need for middleware gymnastics.
Strict GRM/GIM
Discipline
Material transactions are governed. Quality holds are enforced. No unauthorized consumption.
Audit-Ready
By Design
Not audit-ready as a project. Audit-ready as a continuous state. 21 CFR Part 11 and ISO compliance built-in.
Platform Editions
Choose the depth that matches your operational maturity
Core
Foundation
Essential manufacturing execution with basic quality control
- Basic BOM Management
- Job Order Execution
- Quality Inspection
- Inventory Transactions
- Standard Reports
Ideal for:
Single-plant manufacturers starting their digital journey
Pro
Complete Operations
Full PLM, eQMS, and manufacturing integration
- Full EBOM/MBOM with Revisions
- ECR/ECO Workflows
- Complete eQMS Suite
- Document Control
- GRM/GIM Discipline
- OLR & Rework
- Multi-Plant Support
Ideal for:
Multi-plant or regulated manufacturers
Premium
Enterprise Intelligence
Advanced analytics, AI, and enterprise-wide governance
- Everything in Pro
- Advanced Analytics & BI
- AI-Powered Insights
- Service & Warranty
- Multi-Region Support
- Custom Workflows
- Enterprise API Access
Ideal for:
Large enterprises with complex product portfolios
Pricing Calculator
Transparent, scale-based pricing. No per-user penalties. Start small, scale confidently.
Why This Pricing Model?
No Per-User Penalty
Add operators, QA staff, and engineers without licensing anxiety. Your team should grow with your needs.
Scale-Based Pricing
Pricing reflects operational complexity—plants, warehouses, product catalog size—not arbitrary seat counts.
Capability-Driven
Pay for what you use. Start with core modules and add capabilities as your operations mature.
Deployment Scale
Platform Edition
Capability Modules
Compliance Complexity
Single-Plant Manufacturer
1 plant, Core edition, standard compliance, PLM + Manufacturing
Foundation for digital manufacturing with basic quality control
Multi-Plant Regulated Enterprise
3 plants + 2 warehouses, Pro edition, regulated, full eQMS
Complete PLM + eQMS with multi-site governance
Engineering-Heavy Enterprise
5 plants, Premium edition, highly regulated, all modules + AI
Full platform with advanced analytics and service management
Ready to Unify Your Operations?
Replace fragmented systems with a single platform for PLM, Manufacturing, Quality, and Operations. See how ManOps transforms your product lifecycle control.